Next: Acknowledgements. Up: The Intrinsic Ductility Criterion Previous: Crack Length Scaling

Conclusions and Interpretation.

We believe the model of Thomson and Carlsson[] provides a reasonable physical basis for the cleavage/emission competition, when the model is extended to incorporate the observed ``lower shelf'' of Fig. . Of course, the model is only an approximation (e.g. the hysteresis of Fig () is not explained), but we will show that it can form the basis for a discussion of trends, and as a kind of ``rule of thumb'' even for more realistic materials than are covered here. Specifically, it is possible to incorporate the entire set of simulation results from Figs. ()-() into a single emission criterion, which is an extension of the form proposed by Thomson and Carlsson. This equation, expressed for the two separate low and high regimes, is

where is the generic lattice resistance defined in (). The first equation represents the main series of results shown in Fig. () where the emission is linear in , while the second represents the lower shelf regime. Note that the second equation can be written as a pure Rice type of criterion with no empirical factors, because all the lower plateaus level off at the observed . The first of these equations has precisely the form proposed by Thomson and Carlsson, except that the intercept is not at the value. Instead, appears as the asymptotic position for the shelf.

These equations can be expressed in terms of the crossover parameter, , of Eqn (). For high values of , the ductility parameter has the form

This equation predicts the anomalous result, first observed by ZCT[], that the ductility is independent of , and only depends on . That is, the crossover, , occurs at a critical value of . Thus, high dislocation mobility and crack ductility go hand in hand. This result is not due to any mechanistic connection between dislocation mobility and the intrinsic ductility of the material, but rather to the fact that the same parameters of the force law control both the ductility crossover and the dislocation mobility.

In the shelf regime of the criterion, where is low, the ductility parameter takes the more expected form,

Although these criteria are constructed directly from the simulation results, a separate and partially independent check can be performed by comparing the observed left hand limiting points of the curves of Fig. (), where cleavage takes over from emission, with the computed values of cleavage from the Griffith relation. This check is displayed in the Table, where the results are deemed to be satisfactory. Parenthetically, we note that the crossover in the simulations also exhibit the shifts which the elastic mismatch ratio in () and () predict. That is, increasing the elastic mismatch at the interface drives the material into the brittle direction.

The most important implication of Eqn. () is that the ductile/brittle crossover is independent of in the high regime. This result has already been observed in the earlier work of ZCT, for the completely homogeneous case, and it is instructive to compare their results with the current case. As noted earlier, the difference between the present work and ZCT is that when , and the elastic mismatch disappears in Fig (), there is still a bonding discontinuity at the ``interface'', because the bonds at the interface are stronger than those of the matrix on either side. When there is zero elastic mismatch, , and in pure Mode I loading with , then for , . Setting to find the condition for the brittle/ductile crossover, from (), whereas ZCT obtained 0.012 for the crossover critical value.

This result shows that having a bonding inhomogeneity in the lattice does change the ductility crossover criterion significantly from the truly homogeneous case. The criterion is shifted in the ductile direction by the presence of the chemical inhomogeneity. That is, the chemically inhomogeneous material is more ductile than predicted by ZCT in the homogeneous lattice. For the opposite case where the bonds in the interface are weaker, we would expect the shift to be opposite of that above so that the material would be more brittle than the homogeneous results predict.

The major consequence of the deviation from ZCT is that chemical embrittlement is a subtle effect which goes well beyond the ability of simple rules such as Eqns. () and () to describe completely. The physical reason is that the emission criterion and ductility parameter must be sensitive to the range (and form) of the bonding force laws in the vicinity of the interface. This follows from Thomson and Carlsson's model of the ledge contribution when the crack is blunted. In their model, the lattice resistance is composed of a conventional unstable stacking fault term of the Rice form, and a second term arising from a correction due to the ledge energy. The ledge correction term contains the ledge suface energy, , averaged over a suitable number of bonds as the ledge is created, multiplied by a factor which arises from the localization of the emerging dislocation density in the core. In their paper, Thomson and Carlsson calculate the localization from a Peierls dislocation model, which brings in the shear bonding between lattice planes in the form of . Both of these factors in the ledge correction term obviously depend on the range and form of the force laws. In the nearest neighbor forces used in the current work, as well as by Thomson and Carlsson and ZCT, the ledge energy is averaged over two bonds crossing the cleavage plane. Thus, when a localized layer of strong bonds exists, as in the current work, both the averaging over the ledge energy, and the localization of the emerging dislocation core will depend on the type, form, and range of the force law used, and, in general, will lead to results different from the homogeneous solid.

Indeed, this argument shows that the criterion for ductility involves a considerable subltety when it comes to judging how important the ledge term is in comparison to the standard Rice term in the emission criterion. When the force law has the pair form and is cut off at the second neighbor distance, as in the current work and that of ZCT, the ledge correction term is probably maximized. For example, in metals where the opening of the ledge during cleavage involves a geometry where the many body character of the force law would lead to a weak debonding during the formation of a single step from a pure cleavage crack, the ledge term should be smaller than we have estimated. Thus, the issue of how important the ledge term is, will be one which should only be answered in the context of a full simulation of the physical geometry of the cracking lattice, with appropriate force laws.

Nevertheless, keeping in mind these provisos and warnings, the general picture we have developed on the basis of the Thomson/Carlsson physical model should provide one with considerable insight into the factors which control the intrinsic ductile/brittle criterion in a material. There should always be a term associated with the theoretical shear strength of the solid (), and a term associated with the ledge formation. Although Rice and his coworkers have devoted considerable attention to the possible importance of the tension/shear coupling in the part of the criterion, we have found that the simpler unvarnished (but relaxed) describes the results for the set of force laws and lattices we have used. On the basis of the Thomson/Carlsson model, and on the basis of the simulations done here and by ZCT, the ledge term appears to be composed of a product of both and . But we believe that even if this functionality is preserved for more realistic bonding and lattices, the relative magnitudes of the pure unstable stacking fault term and the ledge correction term will depend on the type of bonding. Thus, trends may be discernable from our results, which are probably applicable to real materials, but quantitative predictions are probably not justified, at least for chemical embrittlement situations.

In spite of these provisos and warnings, it will always be true that cleavage on the interface is governed by the Griffith condition with the interface , so that weakening the bonding at the interface will always enhance failure on the interface. But it need not be a brittle failure, unless ! Likewise, a strong matrix will always tend to suppress dislocation emission through the parameter.

To summarize our general conclusions with a ``rule of thumb'' statement which we believe will survive more extensive investigation: Equations () and () predict two regimes of behavior, and only in the case of low interfacial bonding, will embrittlement be induced by a simple lowering of . In general, the behavior will be more complex, (and interesting!) than that. Exactly what ``low'' and ``high'' mean quantitatively, must be left for more realistic modeling.

We have learned that the purely interfacial effects from the lattice mismatch can be incorporated into the standard elastic descriptions of interfacial cracks, provided a core phase angle and core stress intensity factor are defined using the range of the force law as the core size.

To return to the question asked at the beginning of this paper, ``Can ductility in a material be determined in terms of bulk material parameters?'', the answer is only provisionally ``yes''-if trends and qualitative features are desired. But localized chemical embrittlement, such as occurs during segregation at an interface, appears to require a full crack simulation for definitive answers.



Next: Acknowledgements. Up: The Intrinsic Ductility Criterion Previous: Crack Length Scaling


[email protected]
Thu May 4 14:27:44 EDT 1995